Foundry casting is a great way to source custom products when CNC fabrication simply won’t do. A foundry is a factory where workers melt and cast metal into shapes. They’re responsible for supporting societies’ current standard of living and industrial development. In these factories, engineers create castings that operators pour molten metal into to create various products. These are call casting applications.
Foundries do more than produce goods for automobiles, railroads, and plumbing components. Their casting applications make parts used for many of the components that consumers rely on every day. Today, nearly all consumer goods contain parts that originated in a foundry.
To learn five benefits of foundry casting applications, read on.
1. Casting Applications Allow for Intricate Designs
Molten iron pours into a mold like water. It enables operators to create versatile, strong products. Today, engineers have designed many innovative and dramatic shapes.
More importantly, however, the process is economical compared to other methods. It enables companies to create smooth, flowing designs.
3D modeling takes the guesswork out of modern foundry casting. The technology also makes it easier for foundries to collaborate with clients. It gives fabricators the ability to show clients what the product will look like before it comes off the assembly line.
2. Casting Applications Provide More Detail Than Turning Fabrication
CNC metal fabricating is a fine process. It most certainly has its place in manufacturing. However, it cannot match the intricate detail made possible by foundry casting.
CNC jobs resemble glued together building blocks. What’s more, the metal takes on directional properties.
Alternatively, foundry casting creates highly attractive products. Also, goods made with foundry casting have the same properties in all directions. Foundry casting can also often eliminate the need for additional work such as welding.
3. Modern Foundry Casting Is Efficient
Today, 3D modeling makes foundry casting more efficient. It gives engineers the freedom to design any product that a client can imagine.
Modeling also increases operational efficiency. With 3D modeling, engineers can plan metal fabrications to reduce labor.
The technology also helps to increase production speed. Also, it allows foundries to provide the kind of transparency that today’s discerning clients demand.
Modeling can help engineers eliminate problems before production. With a 3D model, an engineer can show a client exactly what the foundry plans to produce. With this information, a client can identify problems before sending a design to production.
4. Foundry Casting Results in High-Quality Deliverables
The foundry process results in consistent geometry. The use of molds enables operators to ensure the re-creation of dimensionally accurate finished products.
For example, engineers craft metal die blocks carefully. As a result, the die blocks hold their form throughout the entire production process.
This precision allows for a higher production rate. The process is ideal for helping companies to meet increased production goals.
Also, the accuracy of the molding process minimizes scrap loss between mold use. This characteristic further helps to decrease the cost of production.
This precision design also helps to ensure high-quality grain qualities in surface finishes. It also makes foundry casting an ideal process for the production of premium goods.
5. A Quality Service Provider Minimizes Defects
An expert foundry follows procedures to identify defects. This enables them to find problems before a project goes into production. These procedures are an essential step in ensuring that clients receive top-quality deliverables.
A skilled foundry also maintains quality control throughout the production process. Expert foundries monitor the progress of a project. They do so, regardless of the level of automation.
Leading foundries always work to improve. They experiment with designs that will enhance production. They also use the latest tech to eliminate product defects and inconsistencies.
More Companies Are Choosing Foundry Casting Applications
Like many other fields, the foundry industry is undergoing a transformation. New technologies have emerged that enable foundries to do more at less cost. As a result, foundry services can pass those savings on to consumers.
In relatively recent years, foundry technology has evolved considerably. Foundry operations have become more evolved and diversified.
Most notably, top foundries had increased their ability to scale. They’ve also invested heavily in automation. Also, leading foundries provide value-added services such as on-site finishing.
Today, foundries also use larger, safer furnaces. This equipment is safer than those used in previous generations. In the foundry industry, an emphasis on technology enables operators to increase output.
These innovations could not have come at a better time. Now, more than ever, there’s a growing demand for completely finished deliverables that are ready for the market.
Choosing the Right Company for Your Casting Needs
When searching for a foundry service provider, location is important. It’s highly beneficial to avoid working with foundry services that outsource projects. This point applies to whether the metal fabrication company outsources work to another outfit in the United States or overseas.
A foundry that keeps jobs in-house has greater control over the quality of their products. They take responsibility for the manufacturing process from beginning to end.
Also, a top-tier service provider maintains quality control for their foundry processes to ensure the purity of raw materials. This commitment to top-quality materials ensures that you receive premium products.
Finally, a local foundry can identify problems quickly. If there’s an issue, they can fix it quickly before it becomes a costly mistake.
Quality That You Can Count On
Now that you know more about casting applications, you need an exceptional foundry service provider.
Over the last 50 years, Faircast, Inc. has become a foundry leader in the Midwest. We are a top producer of gray and ductile iron casting.
Our foundry features multiple molding lines. Also, our dedicated staff members are committed to exceeding your expectations. At Faircast, Inc., you can trust that you’ll receive top-tier customer service, starting with your quote and all the way through to receiving your products.
Contact a Faircast, Inc. representative today at (641) 216-6841 or connect with us online to learn more about partnering to create premium products for your organization.